Fibre-reinforced polymer (FRP) and glass-reinforced polymer (GRP) materials are widely used in process industry piping, vessels, tanks, and structural applications — particularly in environments where carbon steel corrosion resistance is insufficient and where the weight advantage of composite construction is commercially significant. Their inspection, however, is not a straightforward extension of metal UT practice.
FRP/GRP Inspection Challenges
and PAUT Solutions
Laminate Delamination and Interlaminar Defects
Delamination between plies is the dominant
structural failure mode in FRP and GRP laminates. UT detects delaminations as
planar reflectors at the ply boundary interface — producing a characteristic
amplitude and time-of-flight response that locates the delamination depth
within the laminate. PAUT enables encoded area scanning that maps delamination
extent spatially, providing the engineering team with a complete picture of the
affected zone rather than a series of discrete readings.
Impact Damage Assessment
Barely visible impact damage (BVID) — subsurface delamination and fibre
fracture from mechanical impact that leaves no visible surface indication — is
a critical safety concern in structural composite components. UT is the primary
technique for BVID characterisation, and our inspection procedures are
configured for the sensitivity required to detect subsurface damage at the
depths where it most commonly initiates.
Void Content and Manufacturing Defect Assessment
High void content in an FRP or GRP laminate reduces structural strength
and fatigue life. UT attenuation measurement correlates with void content in
many composite systems — providing a non-destructive indication of laminate
quality that supplements the mechanical testing used in manufacturing
qualification programmes.
Liner
Disbonding in GRP-Lined Vessels
GRP-lined steel vessels and GRP-lined concrete structures are inspected
for disbonding between the GRP liner and the substrate using UT pulse-echo and
through-transmission techniques. Disbonded areas present the same acoustic
impedance mismatch signature as rubber lining disbonding — and are similarly
mappable using encoded PAUT scanning.
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FRP and GRP process piping and vessel inspection
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Composite tank and storage vessel condition assessment
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GRP-lined
steel vessel and pipe lining integrity inspection
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Impact damage assessment on structural composite
components
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Delamination mapping in composite structural panels
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Manufacturing acceptance inspection for composite
fabrications
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In-service
structural composite monitoring programmes
Reports include C-scan delamination maps,
through-wall condition profiles, void content assessments where applicable, and
condition classification against the applicable composite inspection standard
or client acceptance criteria. ASTM E2580, ASTM E1324, and relevant composite
inspection standards are referenced where applicable.