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Non-Metallic Composite Material (FRP / GRP) Inspection

Fibre-reinforced polymer (FRP) and glass-reinforced polymer (GRP) materials are widely used in process industry piping, vessels, tanks, and structural applications — particularly in environments where carbon steel corrosion resistance is insufficient and where the weight advantage of composite construction is commercially significant. Their inspection, however, is not a straightforward extension of metal UT practice.

What It Is

FRP/GRP Inspection Challenges and PAUT Solutions

Laminate Delamination and Interlaminar Defects

Delamination between plies is the dominant structural failure mode in FRP and GRP laminates. UT detects delaminations as planar reflectors at the ply boundary interface — producing a characteristic amplitude and time-of-flight response that locates the delamination depth within the laminate. PAUT enables encoded area scanning that maps delamination extent spatially, providing the engineering team with a complete picture of the affected zone rather than a series of discrete readings.

Impact Damage Assessment

Barely visible impact damage (BVID) — subsurface delamination and fibre fracture from mechanical impact that leaves no visible surface indication — is a critical safety concern in structural composite components. UT is the primary technique for BVID characterisation, and our inspection procedures are configured for the sensitivity required to detect subsurface damage at the depths where it most commonly initiates.

Void Content and Manufacturing Defect Assessment

High void content in an FRP or GRP laminate reduces structural strength and fatigue life. UT attenuation measurement correlates with void content in many composite systems — providing a non-destructive indication of laminate quality that supplements the mechanical testing used in manufacturing qualification programmes.

Liner Disbonding in GRP-Lined Vessels

GRP-lined steel vessels and GRP-lined concrete structures are inspected for disbonding between the GRP liner and the substrate using UT pulse-echo and through-transmission techniques. Disbonded areas present the same acoustic impedance mismatch signature as rubber lining disbonding — and are similarly mappable using encoded PAUT scanning.

Applications

        FRP and GRP process piping and vessel inspection

        Composite tank and storage vessel condition assessment

        GRP-lined steel vessel and pipe lining integrity inspection

        Impact damage assessment on structural composite components

        Delamination mapping in composite structural panels

        Manufacturing acceptance inspection for composite fabrications

        In-service structural composite monitoring programmes

Output & Reporting

Reports include C-scan delamination maps, through-wall condition profiles, void content assessments where applicable, and condition classification against the applicable composite inspection standard or client acceptance criteria. ASTM E2580, ASTM E1324, and relevant composite inspection standards are referenced where applicable.

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