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Internal Rotating Inspection System (IRIS)

Immersion ultrasonic tube inspection using a rotating transducer — delivering accurate wall thickness measurement and defect sizing in both ferrous and non-ferrous tubes, with image quality that supports confident fitness-for-service evaluation.

What Is IRIS?


The Internal Rotating Inspection System (IRIS) is an ultrasonic tube inspection technique in which a small immersion transducer, rotating at high speed inside a water-filled tube bore, directs a focused ultrasonic beam radially outward against the tube wall. The reflected pulse echo signal from the inner and outer tube surfaces provides a direct, accurate measurement of wall thickness at each rotational position — producing a continuous helical scan of the full tube wall as the probe advances through the tube. 

Unlike eddy current techniques — which provide electromagnetic signals requiring analyst interpretation — IRIS provides direct wall thickness measurements with ultrasonic precision. This makes IRIS the technique of choice where accurate remaining wall quantification is required for fitness-for-service calculations, or where the tube material makes ECT or RFET less effective. 

Key characteristics: 

  • Applicable to ferrous and non-ferrous tubes — carbon steel, stainless steel, titanium, copper alloys 
  • Direct, quantitative wall thickness measurement — not amplitude-based estimation 
  • High-resolution C-scan image of tube wall condition 
  • Detection of pitting, erosion, corrosion, and cracking with sizing accuracy 
  • Requires water-filled tube bore — flooding preparation necessary before inspection

Where We Apply IRIS


  • Carbon steel heat exchanger and boiler tube inspection — where RFET is specified or where direct UT sizing is required 
  • Non-ferrous tube inspection requiring direct thickness measurement confirmation 
  • Fitness-for-service thickness data collection on critical heat exchanger bundles 
  • Boiler tube remaining wall assessment 
  • Condenser tube inspection where direct thickness data is required for regulatory submission 
  • Confirmation scanning of critical ECT indications before plugging decisions

 Applicable Codes and Standards


  • ASME Section V — Article 4 (Ultrasonic Examination — tube inspection application) 
  • ASTM E2096 — Standard Practice for In Situ Examination of Ferromagnetic Heat Exchanger Tubes Using Remote Field Testing 
  • API 510 — Pressure Vessel Inspection Code — heat exchanger tube requirements 
  • NBIC Part 2 — Inspection of pressure-retaining items — tube inspection requirements 
  • EPRI guidelines — Power plant heat exchanger and condenser tube inspection