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Ferrite Testing

Quantitative ferrite content measurement in austenitic and duplex stainless steel weld deposits — a critical quality verification step for corrosion resistance, mechanical properties, and weld integrity in process industry fabrications.

 What Is Ferrite Testing?


Ferrite Testing — also referred to as Ferrite Number (FN) measurement — is the quantitative determination of the ferrite content in austenitic stainless steel and duplex stainless steel weld deposits. It is performed using a calibrated ferritescope or Feritscope instrument that measures the magnetic permeability of the weld metal and converts this to a Ferrite Number (FN) value.

Ferrite content in austenitic stainless steel welds is a carefully controlled parameter because:
  • Too little ferrite (< ~3 FN): increases susceptibility to hot cracking (solidification cracking) during welding — a serious fabrication defect risk
  • Too much ferrite (> ~10 FN for standard austenitic grades): reduces toughness, increases susceptibility to sigma phase embrittlement at elevated temperatures, and can impair corrosion resistance in some environments
  • For duplex stainless steels: ferrite-to-austenite phase balance (typically 40–60% ferrite target) is critical to the mechanical properties and corrosion resistance that are the defining characteristics of duplex grades 

 Where We Apply Ferrite Testing


  • Heat exchanger fabrication — tube-to-tubesheet welds and shell seam welds in austenitic stainless steel
  • Pressure vessel fabrication — austenitic and duplex stainless steel shell, head, and nozzle welds
  • Process piping circuits in chemical, petrochemical, and pharmaceutical facilities
  • Offshore and subsea piping in duplex stainless steel and super duplex grades 
  • Weld procedure qualification for austenitic and duplex stainless steel welding procedures 
  • In-service condition monitoring of austenitic stainless steel components in high temperature service 

Applicable Codes and Standards


  • AWS A4.2 — Standard Procedures for Calibrating Magnetic Instruments to Measure the Delta Ferrite Content of Austenitic and Duplex Ferritic-Austenitic Stainless Steel Weld Metal
  • WRC-1992 Diagram — Ferrite prediction from weld composition (Creq/Nieq)
  • ASME Section IX — Welding procedure qualification — ferrite requirements for austenitic materials
  • EN ISO 8249 — Welding — Determination of Ferrite Number (FN) in austenitic and duplex stainless steel weld metals
  • Operator and client fabrication specifications for stainless steel and duplex weld quality