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Precision 3D Laser Scanning

Precision 3D laser scanning metrology provides submillimetre dimensional accuracy across components and assemblies that exceed the capability of manual measurement tools or conventional contact-based CMM inspection. Altair Engineering Inspection provides high-precision 3D scanning for dimensional verification, corrosion assessment, pipe ovality, pipe end profile inspection, and reverse engineering — delivering complete three-dimensional form capture against CAD nominal geometry or engineering tolerances, on components from small precision fittings to large fabricated structures

What It Is

Precision Scanning Applications

Corrosion Assessment — Full Surface Coverage

3D laser scanning captures millions of data points across the entire accessible surface — producing a complete topographic map of material loss. Pitting depth, general wall thinning, and corrosion extent are measured and visualised across the full component profile — not at discrete grid points. Scan data is registered against nominal geometry for FFS assessment input.

High-Precision Metrology

Full-form capture against engineering tolerances and GD&T specifications — on turbine casings, pressure vessel heads, nozzle connections, flanged assemblies, and precision structural elements. Non-contact scanning eliminates deformation risk on precision-machined surfaces. All metrology scanning is traceable to UKAS-accredited calibration standards.

Pipe Ovality Assessment

Full circumferential profile capture at every nominated section — identifying local deformations, asymmetric ovality, and buckle initiation geometry that discrete calliper readings miss. Results reported against ASME B31.3, B31.4, B31.8, DNV-ST-F101, or operator-specific specifications.

Pipe End Profile Inspection

Bevel angle, land width, root face geometry, and end squareness captured across the full pipe end circumference — not at four or eight manual measurement points. Continuous bevel angle variation, root face width, and squareness data enables go/no-go disposition before joint assembly, identifying out-of-tolerance zones that require dressing before welding proceeds.

Applications

  • Pressure vessel and fabrication dimensional verification
  • Turbine and rotating equipment casing geometry assessment
  • Pipe ovality assessment — pipelines, flowlines, and pressure piping
  • Pipe end profile inspection for girth weld preparation
  • As-built vs as-designed dimensional comparison — CAD overlay
  • Reverse engineering data capture for legacy components
  • Pre- and post-repair dimensional verification

Output & Reporting

Outputs include registered 3D point cloud data, false-colour deviation maps, GD&T deviation reports, CAD overlay visualisations, section cut dimensional analyses, circumferential ovality and bevel profiles, and measurement uncertainty statements. All outputs are structured for engineering review, regulatory submission, and quality management system documentation.

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